Energy and Resource Resilience

Material and Process Innovations for a Secure Energy Future

Global crises, geopolitical tensions, and shortages of raw materials highlight the vulnerability of our energy and material supplies. At the same time, environmental sustainability and economic competitiveness must go hand in hand. Fraunhofer IFAM develops solutions that ensure technological sovereignty, reduce dependencies, and build sustainable value chains – for a resilient, climate-neutral energy and raw materials supply.

Why Energy and Resource Resilience Is Strategically Important

Energy systems and material cycles must be crisis-resistant, resource-efficient, and adaptable to change. Critical raw materials such as lithium and cobalt are in short supply, recycling rates are too low, and the transition to a circular economy is still in its infancy. Solutions must therefore cover the entire life cycle – from raw material extraction through use to recycling – and be economically, ecologically, and strategically viable.

Our Solutions for a Resilient Energy and Raw Materials Supply

Our Services:

  • Alternative energy storage technologies: Zinc-ion batteries and other systems without lithium or cobalt for stationary applications
  • Efficient raw material recovery: Electrochemical “ion pumping” for the selective extraction of lithium and other metals from process water and mine water
  • Bio-based and recyclable materials: Polymers made from lactose, vegetable oils, starch, CO₂-based monomers, and functionalized lignins
  • Adhesive technologies for the circular economy: “Debonding on Demand” for single-material separation via electrical voltage or temperature pulses
  • Life Cycle Assessments (LCA): Holistic evaluation according to international standards
  • Strategic consulting: Technology roadmaps, eligibility for funding, economic feasibility analyses

Energy Storage without Critical Raw Materials

We develop batteries and storage systems that operate independently of scarce raw materials such as lithium or cobalt. Zinc-ion batteries offer high energy densities, safety, and cost advantages for stationary energy systems and decentralized storage applications. These technologies enhance energy security and support the energy transition without relying on global supply chains.

Raw Material Recovery and the Circular Economy

Using electrochemical processes such as “ion pumping,” we selectively recover valuable metals from industrial wastewater and mine water – efficiently, environmentally friendly, and without chemical additives. Bio-based polymers made from renewable raw materials replace fossil-based plastics in adhesives, coatings, and potting compounds. “Debonding on Demand” adhesive technologies enable the separation of materials by type and are revolutionizing recycling.

Fraunhofer IFAM: A Partner for Resilience Strategies

We combine materials science, process development, energy storage research, and strategic consulting. Our interdisciplinary expertise enables us to design resilient end-to-end value chains – from raw material strategy and product development to recycling. Through life-cycle analyses and economic feasibility studies, we provide robust decision-making frameworks for companies and public sector stakeholders.

Here you will find a selection of our technologies and projects in the field of energy and resource resilience:

Lithium extraction via electrochemical “ion pumping”

The lithium-ion battery (LIB) is currently the most widely used electrical storage technology. Growing demand requires an increase in lithium production and, consequently, the development of new lithium resources.

In particular, resource-efficient lithium extraction from brine or hydrogeological sources represents a promising alternative to conventional raw material extraction. Using the electrochemical “ion pumping” process, lithium ions can be selectively extracted from aqueous solutions.

 

Sustainable material supply

Renewable and circular carbon as a basis for polymeric materials

Debonding on Demand

One requirement for adhesive technology that often remains unmet is the ability to reliably and residue-free detach bonded joints. This issue is becoming increasingly important, particularly in the context of the push toward a circular economy: Detachable bonded joints facilitate both repairs during the product’s service life and recycling at the end of its life cycle.

 

PFAS-free coatings

Fluorine-free: Sustainable solutions for non-stick, lubricating, and hydrophobic coatings