Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM

Fraunhofer IFAM – Research shaping the future

Fraunhofer IFAM is one of Europe's leading independent research institutions in the fields of adhesive bonding technology, surfaces, shaping, and functional materials. Our mission: We develop innovative solutions for key future topics such as sustainable mobility, the energy transition, the digitalization of production, and resource efficiency – and bring them to industrial application.

With over 700 employees at locations in BremenDresdenStadeWolfsburg BraunschweigHelgoland and Cuxhaven

we offer a wide range of expertise:

  • Material development & functional materials: From metallic, polymer, and hybrid materials to battery materials and smart materials.
  • Shaping & additive manufacturing: Technologies such as powder metallurgy, 3D printing, and sintering processes enable innovative component designs and high-precision applications.
  • Adhesive bonding & surface technology: Solutions for secure, durable joining and the targeted functionalization of surfaces – essential in aviation, automotive engineering, and medical technology.
  • Automation & digitalization: Development of intelligent manufacturing processes, robot-assisted application systems, and automated quality assurance solutions.
  • Qualification & technology transfer: We impart expertise to specialists and decision-makers from industry and research through a wide range of training courses.

Discover our projects, technologies, and expertise – and find out how we can shape the industry of tomorrow together.

Fraunhofer IFAM on LinkedIn

🌷Mit dem Frühling beginnt eine neue Innovationssaision

Mit dem meteorologischen Frühlingsanfang startet bei uns am Fraunhofer IFAM eine Phase, in der neue Projekte, Technologien und Materialien sichtbar Fahrt aufnehmen. Mehr als 700 Mitarbeitende an sieben Standorten arbeiten daran, zentrale Zukunftsthemen wie nachhaltige Mobilität, Energiewende, Digitalisierung und Ressourceneffizienz voranzubringen – und in die industrielle Anwendung zu bringen.

𝗪𝗼𝗿𝗮𝗻 𝘄𝗶𝗿 𝗮𝗸𝘁𝘂𝗲𝗹𝗹 𝗮𝗿𝗯𝗲𝗶𝘁𝗲𝗻? 𝗘𝗶𝗻 𝗘𝗶𝗻𝗯𝗹𝗶𝗰𝗸 𝗶𝗻 𝘂𝗻𝘀𝗲𝗿𝗲 𝗜𝗻𝗻𝗼𝘃𝗮𝘁𝗶𝗼𝗻𝘀𝗳𝗲𝗹𝗱𝗲𝗿:

🔹 𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹𝗲𝗻𝘁𝘄𝗶𝗰𝗸𝗹𝘂𝗻𝗴 & 𝗙𝘂𝗻𝗸𝘁𝗶𝗼𝗻𝘀𝘄𝗲𝗿𝗸𝘀𝘁𝗼𝗳𝗳𝗲: Von metallischen, polymeren und hybriden Werkstoffen über leistungsfähige Batteriematerialien bis hin zu Smart Materials – wir entwickeln Lösungen, die Produkte effizienter, langlebiger und nachhaltiger machen.
🔹 𝗙𝗼𝗿𝗺𝗴𝗲𝗯𝘂𝗻𝗴 & 𝗮𝗱𝗱𝗶𝘁𝗶𝘃𝗲 𝗙𝗲𝗿𝘁𝗶𝗴𝘂𝗻𝗴: Mit Technologien wie Pulvermetallurgie, 3D-Druck und innovativen Sinterverfahren ermöglichen wir ressourcenschonende Herstellungsprozesse und völlig neue Bauteildesigns für Luftfahrt, Automobilbau und Energietechnik.
🔹 𝗞𝗹𝗲𝗯𝘁𝗲𝗰𝗵𝗻𝗶𝗸 & 𝗢𝗯𝗲𝗿𝗳𝗹ä𝗰𝗵𝗲𝗻: Ob sichere Fügetechnologien für die Luftfahrt oder funktionalisierte Oberflächen für die Medizintechnik: Unsere Entwicklungen schaffen Qualität, Sicherheit und Nachhaltigkeit in anspruchsvollen Anwendungen.
🔹 𝗔𝘂𝘁𝗼𝗺𝗮𝘁𝗶𝘀𝗶𝗲𝗿𝘂𝗻𝗴 & 𝗗𝗶𝗴𝗶𝘁𝗮𝗹𝗶𝘀𝗶𝗲𝗿𝘂𝗻𝗴: Wir gestalten die Produktion von morgen – mit robotergestützten Applikationssystemen, intelligenten Fertigungsprozessen und automatisierter Qualitätssicherung.
🔹 𝗤𝘂𝗮𝗹𝗶𝗳𝗶𝘇𝗶𝗲𝗿𝘂𝗻𝗴 & 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝗶𝗲𝘁𝗿𝗮𝗻𝘀𝗳𝗲𝗿: Durch praxisnahe Schulungen und Weiterbildungen bringen wir Know-how direkt in die Industrie und unterstützen Unternehmen dabei, neue Technologien erfolgreich einzusetzen.

🌼 𝗗𝗲𝗿 𝗙𝗿ü𝗵𝗹𝗶𝗻𝗴 𝘇𝗲𝗶𝗴𝘁: 𝗝𝗲𝘁𝘇𝘁 𝗶𝘀𝘁 𝗱𝗲𝗿 𝗿𝗶𝗰𝗵𝘁𝗶𝗴𝗲 𝗠𝗼𝗺𝗲𝗻𝘁 𝗳ü𝗿 𝗻𝗲𝘂𝗲 𝗜𝗺𝗽𝘂𝗹𝘀𝗲. 𝗟𝗮𝘀𝘀𝗲𝗻 𝗦𝗶𝗲 𝘂𝗻𝘀 𝗴𝗲𝗺𝗲𝗶𝗻𝘀𝗮𝗺 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝗶𝗲𝗻 𝗲𝗻𝘁𝘄𝗶𝗰𝗸𝗲𝗹𝗻, 𝗱𝗶𝗲 𝗱𝗶𝗲 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗲 𝘃𝗼𝗻 𝗺𝗼𝗿𝗴𝗲𝗻 𝗽𝗿ä𝗴𝗲𝗻.

Simulation in Adhesive Bonding Manufacturing

This week, Dr. Holger Fricke of Fraunhofer IFAM had the opportunity to give a three day technical presentation on “Use of Simulation in Adhesive Bonding Manufacturing” during the opening of the new demo center of Binks.

In his contribution, Dr. Holger Fricke focused on how the combination of numerical simulation and rheological characterization of adhesive flow behaviour has become a highly efficient engineering tool. By linking material properties, flow dynamics inside dosing equipment, and process level boundary conditions, simulation enables deeper insights into:
🔹 adhesive behaviour under shear and pressure,
🔹 internal flow distribution within complex dosing systems, and
🔹 the resulting impact on bead formation and overall process robustness.

This integrated digital approach supports faster process development, reduces experimental effort, and helps to optimize adhesive application workflows with greater confidence.

Here you can find further information on adhesive bonding: https://s.fhg.de/v46

Hashtag#IFAMdrivesInnovation

Michael Kugler | Christian Hose | Jacob Fortmeyer

A well prepared leadership transition in our Workforce Training and Technology Transfer department

As of 𝗠𝗮𝗿𝗰𝗵 𝟭, 𝟮𝟬𝟮𝟲, Dr. Erik Meiss will continue the leadership of the Workforce Training and Technology Transfer department, succeeding Prof. Dr. Andreas Gross, at Fraunhofer IFAM in Bremen.

Since 𝟭𝟵𝟵𝟰, 𝗔𝗻𝗱𝗿𝗲𝗮𝘀 𝗚𝗿𝗼ß has been instrumental in building and shaping continuing education at Fraunhofer IFAM. Over more than three decades, he strategically developed the department, contributed as a lecturer across numerous training formats, represented Fraunhofer IFAM nationally and internationally, and drove project acquisition across all levels of continuing education.

Through his strong engagement in national and international committees and standardization bodies, he has significantly advanced adhesive bonding technology in Germany and beyond.

𝗪𝗲 𝘀𝗶𝗻𝗰𝗲𝗿𝗲𝗹𝘆 𝘁𝗵𝗮𝗻𝗸 𝗔𝗻𝗱𝗿𝗲𝗮𝘀 𝗚𝗿𝗼ß 𝗳𝗼𝗿 𝗵𝗶𝘀 𝗼𝘂𝘁𝘀𝘁𝗮𝗻𝗱𝗶𝗻𝗴 𝗰𝗼𝗺𝗺𝗶𝘁𝗺𝗲𝗻𝘁 𝗮𝗻𝗱 𝗹𝗮𝘀𝘁𝗶𝗻𝗴 𝗶𝗺𝗽𝗮𝗰𝘁.

With 𝗗𝗿. 𝗘𝗿𝗶𝗸 𝗠𝗲𝗶ß, the department will continue in experienced hands. Having been part of Fraunhofer IFAM since 𝟮𝟬𝟬𝟴, he has played a key role in developing the 𝗧𝗿𝗮𝗶𝗻𝗶𝗻𝗴 𝗖𝗲𝗻𝘁𝗲𝗿 𝗳𝗼𝗿 𝗔𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗕𝗼𝗻𝗱𝗶𝗻𝗴 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝘆 and, as Deputy Head of Department, in expanding the continuing education portfolio through national and international cooperation.

His work combines scientific depth, practical relevance and strong engagement in professional and certification bodies. Together with the team, Erik Meiß will continue the successful work of the department and further strengthen its scientific profile, quality standards and international visibility.

𝗪𝗲 𝘄𝗶𝘀𝗵 𝗵𝗶𝗺 𝗲𝘃𝗲𝗿𝘆 𝘀𝘂𝗰𝗰𝗲𝘀𝘀 𝗮𝗻𝗱 𝗮 𝗴𝗿𝗲𝗮𝘁 𝘀𝘁𝗮𝗿𝘁 𝗶𝗻 𝗵𝗶𝘀 𝗻𝗲𝘄 𝗿𝗼𝗹𝗲.

Hashtag#IFAMdrivesInnovation

🥳 We did it! The Fraunhofer IFAM team in Stade and its partners have been honored with the 2nd place of the ROBOTICS AWARD 2026!

Our 𝗠𝗮𝗰𝗵𝗶𝗻𝗲 𝗧𝗼𝗼𝗹 𝗥𝗼𝗯𝗼𝘁 (𝗠𝗧𝗥), developed in collaboration with Siemens and autonox Robotics and featuring a robot spindle from WEISS Spindeltechnologie - An Innomotics Business, was honored with the prestigious 𝗥𝗼𝗯𝗼𝘁𝗶𝗰𝘀 𝗔𝘄𝗮𝗿𝗱 𝟮𝟬𝟮𝟲 by the HANNOVER MESSE on February 25, 2026.
Dr. Jochen Köckler, Chairman of the Board of Management of Deutsche Messe AG, presented Stephan Hansen with the coveted ROBOTICS AWARD on behalf of the entire project team at the award ceremony hosted by robotics evangelist Lukas M. Ziegler.

💡 𝗪𝗵𝘆 𝘁𝗵𝗲 𝗠𝗧𝗥 𝗶𝗺𝗽𝗿𝗲𝘀𝘀𝗲𝗱 𝘁𝗵𝗲 𝗷𝘂𝗿𝘆:
The pioneering milling kinematics with hybrid drive closes the gap between classic industrial robots and high-precision machine tools – a milestone for flexible, resource-efficient and highly accurate automated production.

The MTR combines intelligent, model-based control strategies with innovative drive technologies. This allows dynamic errors to be actively compensated and vibrations to be effectively dampened. This significantly improves path accuracy, even at high feed rates and complex movement patterns. A particular advantage is the optimized interference suppression, which ensures constant precision even with highly dynamic process forces.

🏆 𝗧𝗵𝗲 𝗥𝗢𝗕𝗢𝗧𝗜𝗖𝗦 𝗔𝗪𝗔𝗥𝗗 𝟮𝟬𝟮𝟲
The ROBOTICS AWARD is one of the most coveted awards at the Hannover Messe for robot-assisted automation and logistics solutions. Every year, the jury honors newly developed, innovative, market-ready and economically groundbreaking technologies that give new impetus to the industry and pave the way for the future of production.

🤝 𝗖𝗼𝗻𝗴𝗿𝗮𝘁𝘂𝗹𝗮𝘁𝗶𝗼𝗻𝘀 𝗮𝗻𝗱 𝗮 𝗵𝘂𝗴𝗲 𝘁𝗵𝗮𝗻𝗸 𝘆𝗼𝘂 ...
... to our fantastic team at Fraunhofer IFAM and our excellent project partners Siemens and Autonox Robotics! This joint success shows what can be achieved when expertise, passion and innovative strength work together synergistically.

🔗 More information about the project:
🌍 Hybrid drive for industrial robots: https://s.fhg.de/spTU
🏆 Robotics Award: https://s.fhg.de/D7AZ

𝗪𝗲 𝗹𝗼𝗼𝗸 𝗳𝗼𝗿𝘄𝗮𝗿𝗱 𝘁𝗼 𝘀𝗲𝗲𝗶𝗻𝗴 𝘆𝗼𝘂 𝗮𝘁 𝘁𝗵𝗲 𝗛𝗮𝗻𝗻𝗼𝘃𝗲𝗿 𝗠𝗲𝘀𝘀𝗲 𝗳𝗿𝗼𝗺 𝗔𝗽𝗿𝗶𝗹 𝟮𝟬-𝟮𝟰, 𝟮𝟬𝟮𝟲: 𝗛𝗮𝗹𝗹 𝟮𝟲, 𝗕𝗼𝗼𝘁𝗵 𝗚𝟰𝟰/𝟳!

Stephan Hansen, Tobias Hamann, Christian Böhlmann, Christoph Brillinger, Philip Carstensen, Philip Koch, Benjamin Michaelis, Christian Möller, Hans Christian Schmidt, Nico Töpfer, Björn Reichel, Urs Roemer, Sven Tauchmann, Guillaume Haas, David Bitterolf, Albert Neumann, Elisabeth Schärtl

Fraunhofer IFAM

Take a Virtual Tour of our Laboratories for Adhesive Bonding Processes, Plasma and Laser Technology and our Coating Technology Centre

Magazine

 

Expansion of offshore wind energy in Europe

The Interreg North Sea project DIOL (Develop Innovative Offshore Logistic) deals with the implementation of the Esbjerg Declaration, which was signed by the Prime Ministers of Denmark, Germany, Belgium and the Netherlands at the North Sea Summit in Esbjerg on 18.05.2022. Its aim is to turn the North Sea into Europe's "green power plant".

 

Extension of the durability of rotor blades

Offshore wind turbines are exposed to extreme weather conditions. These lead to damage, e.g. erosion of the coatings on the leading edges of the rotor blades. The MARiLEP joint project aims to achieve a significant improvement in the service life of the leading edge coatings of wind turbines.

 

Hybrid casting for joining CFRP and aluminum

In the "HyFKAl" project, experts from Fraunhofer IFAM and the Faserinstitut Bremen e.V. are developing an economical hybrid casting process for joining CFRP and aluminum. This involves joining thermoplastic and thermoset CFRP structures with the aluminum partner using the primary forming aluminum die casting process.

 

Printed batteries

Manufacturing technology for batteries of the future: Fraunhofer IFAM offers alternatives for battery production using the screen printing process. New manufacturing concepts enable higher active material loads and greater freedom in electrode design. On the one hand, completely printed batteries help to overcome the limitations of current production technology and, on the other hand, reduce the use of solvents and subsequent drying processes.

Press Releases

3.11.2025

Innovative Surfaces to Rapidly Load Bone Implants with Antibiotics

Infectious complications are not uncommon after implant placement. The risk is higher in heavily contaminated wounds, which are particularly common in war zones such as Ukraine, where many bone injuries require treatment. Research-ers at the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Bremen have developed a new functionalized surface that can be loaded with antibiotics.
more info

25.6.2025

Wayland Calibur3 Installed at Fraunhofer IFAM Dresden

Scaling up Next-Generation Additive Manufacturing: Fraunhofer IFAM Dresden has successfully installed a Wayland Calibur3 system, marking the institute’s third facility dedicated to Electron Beam Powder Bed Fusion (PBF-EB) and reinforcing its leadership in advanced additive manufacturing technologies.
more info

10.4.2025

High-performance elastomers and plasma polymer coatings to replace fluoropolymers in technical applications: new Fraunhofer project

Users of poly- and perfluorinated alkyl compounds (PFAS), also known as "forever chemicals", are under pressure due to regulatory proposals from the European Chemicals Agency (ECHA). This also affects the use of fluoroelastomers, whose economic significance is enormous. Fraunhofer experts initiated the "HATE-FLUOR" project at the beginning of February. Together, they want to develop high-performance elastomer compounds to replace fluoropolymers in certain technical applications. Various industries can benefit from this, including manufacturers of semi-finished and finished parts as well as companies in mechanical engineering industry, medical engineering, clean room and semiconductor technology, chemical process technology and electrical applications.
more info

3.4.2025

Shipping of the future: biodegradable antifouling coatings for clean seas

More sustainable antifouling coatings for ships are in demand. These innovative solutions should largely dispense with biocides and still withstand the challenges of maritime use. As part of the "BioSHIP" project funded by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) under the "Maritime Research Program", industry and science are working together to develop such environmentally friendly coatings. The biodegradable, self-polishing coatings should not only offer the same functionality as conventional products, but also minimize the release of toxic heavy metals and microplastics into the sea - a major step towards green shipping.
more info

Events

25.3.2026

Coiltech 2026

At Coiltech, Fraunhofer IFAM will present its portfolio on the development, manufacture, and testing of electric drives.
more info

10.3.2026

JEC World 2026

The automation and production technology experts from Fraunhofer IFAM in Stade will be presenting their latest R&D results in the fields of assembly technologies, joining technologies, and integrated production systems at the Composites United e.V. joint booth at JEC WORLD 2026 in Paris from March 10 to 12. In addition, colleagues from the Fraunhofer IFAM training center in Bremen will also be at the trade fair to present certified training courses in the field of adhesive and fiber composite technology (in accordance with the new DIN 35255 standard).
more info

25.2.2026

Symposium on Innovations in Drones and Autonomous Systems for Wind Park Operations

This symposium will convene scientists, researchers, and industry experts to explore the latest advancements in technologies for wind turbine inspection and maintenance across various environments. The program will focus on innovative inspection methods, challenges in maintenance within offshore and onshore environments, successful repair strategies, and the integration of robotics and automation. Additional topics will include the training and qualification of service personnel, as well as sustainability and environmental protection during inspection and repair activities.
more info

25.2.2026

LOPEC 2026

Fraunhofer IFAM presents smart bearings with integrated temperature sensor technology at LOPEC.
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