Press Releases

Scaling up Next-Generation Additive Manufacturing: Fraunhofer IFAM Dresden has successfully installed a Wayland Calibur3 system, marking the institute’s third facility dedicated to Electron Beam Powder Bed Fusion (PBF-EB) and reinforcing its leadership in advanced additive manufacturing technologies.

For resource-efficient, flexible and automated production – Newly developed milling kinematics enable versatile, efficient and high-precision machining of fiber composites to aluminum up to tempered steel with a manufacturing tolerance of up to 0.1 millimeters

The Paris Air Show takes place every two years and is the largest event in the aerospace industry in Europe. This year, the Fraunhofer-Gesellschaft will be represented with 10 Fraunhofer institutes, whose 21 exhibits will showcase space and aviation research. The exhibits will highlight pioneering technologies with a focus on environmental protection and sustainability.

Users of poly- and perfluorinated alkyl compounds (PFAS), also known as "forever chemicals", are under pressure due to regulatory proposals from the European Chemicals Agency (ECHA). This also affects the use of fluoroelastomers, whose economic significance is enormous. Fraunhofer experts initiated the "HATE-FLUOR" project at the beginning of February. Together, they want to develop high-performance elastomer compounds to replace fluoropolymers in certain technical applications. Various industries can benefit from this, including manufacturers of semi-finished and finished parts as well as companies in mechanical engineering industry, medical engineering, clean room and semiconductor technology, chemical process technology and electrical applications.

More sustainable antifouling coatings for ships are in demand. These innovative solutions should largely dispense with biocides and still withstand the challenges of maritime use. As part of the "BioSHIP" project funded by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) under the "Maritime Research Program", industry and science are working together to develop such environmentally friendly coatings. The biodegradable, self-polishing coatings should not only offer the same functionality as conventional products, but also minimize the release of toxic heavy metals and microplastics into the sea - a major step towards green shipping.

Every year, some 5.6 million metric tons of plastic packaging winds up in household waste in Germany after being used just once. So far, less than a third of it can be recycled. Working in partnership with Hochschule Bremen — City University of Applied Sciences, the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM aims to transform this waste into high-quality 3D-printed products.

The project "Sodium-Ion-Battery Deutschland-Forschung - SIB:DE FORSCHUNG", funded by the Federal Ministry of Education and Research (BMBF), aims to evaluate the suitability of sodium-ion battery technology (SIB) for the European energy and mobility transition to speed up industrial implementation. To this end, 21 national partners from science and industry are pooling their expertise from battery material development to the production of large-format cells to enable the fast transfer of research results into practical applications.

To promote the sustainability of electromobility and enhance resource efficiency, upcycling of lithium-ion batteries is gaining increasing importance. Efforts are focused on slowing down material cycles by repurposing used batteries from electric vehicles for new applications instead of transferring them directly to recycling processes. Despite its real significant potential to conserve resources, upcycling has yet caught on due to technical and economic challenges. However, a team of researchers has developed a practical method that combines a high-speed measurement method and artificial intelligence (AI) to overcome these barriers.

Demonstration of an automation-compatible thermoplastic construction method for aircraft fuselages receives award in Paris

The development of a continuous process chain for the sinter-based additive manufacturing of nickel-based alloys is at the center of the "Simsalabim" project. The Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Dresden together with the Dresden University of Applied Sciences (HTW) and the Fraunhofer Institute for Material and Beam Technology IWS are addressing all steps from design and sintering simulation through to verification on real parts. The requirements of the industrial manufacturers and endusers are incorporated through close exchange of feedback.