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Farewell and thank you: Fraunhofer IFAM bids farewell to its long-standing institute director Matthias Busse on his retirement

Prof. Dr.-Ing. Matthias Busse is retiring after 21 years as institute director at Fraunhofer IFAM.
© Fraunhofer IFAM
Prof. Dr.-Ing. Matthias Busse is retiring after 21 years as institute director at Fraunhofer IFAM.
Prof. Dr.-Ing. Matthias Busse was bid farewell to his retirement by Prof. Dr. Bernd Mayer and Prof. Dr.-Ing. Thomas Weißgärber (from left to right). They will now jointly lead Fraunhofer IFAM into the future.
© Fraunhofer IFAM
Prof. Dr.-Ing. Matthias Busse was bid farewell to his retirement by Prof. Dr. Bernd Mayer and Prof. Dr.-Ing. Thomas Weißgärber (from left to right). They will now jointly lead Fraunhofer IFAM into the future.
Prof. Dr. Axel Müller-Groeling (left), Executive Board of the Fraunhofer-Gesellschaft e.V., presented Prof. Dr.-Ing. Matthias Busse (right) with the Fraunhofer Medal for his achievements at his retirement ceremony. The medal honors individuals who have rendered outstanding services to the Fraunhofer-Gesellschaft.
© Fraunhofer IFAM
Prof. Dr. Axel Müller-Groeling (left), Executive Board of the Fraunhofer-Gesellschaft e.V., presented Prof. Dr.-Ing. Matthias Busse (right) with the Fraunhofer Medal for his achievements at his retirement ceremony. The medal honors individuals who have rendered outstanding services to the Fraunhofer-Gesellschaft.

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Prof. Dr.-Ing. Matthias Busse is retiring after 21 years as institute director at Fraunhofer IFAM.

© Fraunhofer IFAM

 

 

 

 

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Prof. Dr.-Ing. Matthias Busse was bid farewell to his retirement by Prof. Dr. Bernd Mayer and Prof. Dr.-Ing. Thomas Weißgärber (from left to right). They will now jointly lead Fraunhofer IFAM into the future.

© Fraunhofer IFAM

 

 

 

 

 

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Prof. Dr. Axel Müller-Groeling (left), Executive Board of the Fraunhofer-Gesellschaft e.V., presented Prof. Dr.-Ing. Matthias Busse (right) with the Fraunhofer Medal for his achievements at his retirement ceremony. The medal honors individuals who have rendered outstanding services to the Fraunhofer-Gesellschaft.

© Fraunhofer IFAM

Clean Sky 2 "MFFD": Ready for robots – Welding thermoplastic aircraft fuselage structures

© Fraunhofer IFAM
The "MFFD" assembly research platform with inserted thermoplastic fuselage shells at the Fraunhofer-Gesellschaft in Stade, Germany.
© Fraunhofer IFAM
The participants of the "MFFD" stakeholder event obtained information about the current results of the Clean Sky 2 project "Large Passenger Aircraft" and discussed them intensively.

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The "MFFD" assembly research platform with inserted thermoplastic fuselage shells at the Fraunhofer-Gesellschaft in Stade, Germany.

© Fraunhofer IFAM

 

 

 

 

 

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The participants of the "MFFD" stakeholder event obtained information about the current results of the Clean Sky 2 project "Large Passenger Aircraft" and discussed them intensively.

© Fraunhofer IFAM

 

First results of the "SAMSON" fruit-growing digitization project at the Federal Government's Digital Summit 2023 in Jena

© TU HH
The “sensor box” developed by Fraunhofer IFAM in Stade as part of the “SAMSON” project for recording and processing data in orchards can be mounted on any tractor via the three-point mount. This multi-sensor system contains the sensor technology for capturing camera images and precise GPS signals.

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The “sensor box” developed by Fraunhofer IFAM in Stade as part of the “SAMSON” project for recording and processing data in orchards can be mounted on any tractor via the three-point mount. This multi-sensor system contains the sensor technology for capturing camera images and precise GPS signals.

© TU HH

Increased efficiency of rotor blade production for wind turbines using PeelPLAS® release film from Fraunhofer IFAM

© Fraunhofer IFAM
In the newly developed low-pressure plasma plant of Fraunhofer IFAM, a 2.1 m wide film half-tube is equipped with an ultra-thin plasma-polymeric release layer.
© Fraunhofer IFAM
The flexible vacuum stretch-formed PeelPLAS® release film fits like a second skin into the 18 m long rotor blade segment mold and enables release agent-free demolding of the large FRP component after production.
© Fraunhofer IFAM
Pre-treatment-free coatable demonstrator of a rotor blade shell segment – protected by the PeelPLAS® release film.

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In the newly developed low-pressure plasma plant of Fraunhofer IFAM, a 2.1 m wide film half-tube is equipped with an ultra-thin plasma-polymeric release layer.

© Fraunhofer IFAM

 

 

 

 

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The flexible vacuum stretch-formed PeelPLAS® release film fits like a second skin into the 18 m long rotor blade segment mold and enables release agent-free demolding of the large FRP component after production.

© Fraunhofer IFAM

 

 

 

 

 

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Pre-treatment-free coatable demonstrator of a rotor blade shell segment – protected by the PeelPLAS® release film.

© Fraunhofer IFAM

Fluorine-free into the future - environmentally friendly non-stick coating replaces per- and polyfluorinated chemicals (PFAS) on everyday products

© Fraunhofer IFAM
Pan samples coated with fluorine-free PLASLON® technology.
© Fraunhofer IFAM
Low-pressure plasma system with easily exchangeable electrode systems, which also function as product carriers.

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Pan samples coated with fluorine-free PLASLON® technology.

© Fraunhofer IFAM

 

 

 

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Low-pressure plasma system with easily exchangeable electrode systems, which also function as product carriers.

© Fraunhofer IFAM

Sustainable zinc-ion batteries for the energy transition – research project aims for rapid industrial implementation

© Fraunhofer IFAM
Aufbau und Entwicklung von Materialien und Komponenten für eine nachhaltige Zink-Ionen Batteriezellfertigung.

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Design and development of materials and components for sustainable zinc-ion battery cell manufacturing. 

© Fraunhofer IFAM

Pyrolysis processes promise sustainable recycling of fiber composites from rotor blades

© Fraunhofer IWES/Gerrit Wolken-Möhlmann
Offshore wind farm.

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Offshore wind farm.

© Fraunhofer IWES

Lightweight construction, automation and robotics from Stade for sustainable & efficient aircraft production at SIAE 2023

© Fraunhofer
At the SIAE 2023, explorable via VR glasses: The Clean Sky 2 fuselage of the future can be seen in the virtual aircraft hangar on the right, which is currently being set up at Fraunhofer in Stade on a 1:1 scale with project partners.
© Fraunhofer
Aircraft fuselage of the future: The Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) in detail. It is currently being realized by Fraunhofer at the Research Center CFK NORD in Stade on a 1:1 scale with project partners.
© Fraunhofer IFAM
Transfer of currently manually performed drilling processes at CFRP vertical tail planes to mobile Cobots.

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At the SIAE 2023, explorable via VR glasses: The Clean Sky 2 fuselage of the future can be seen in the virtual aircraft hangar on the right, which is currently being set up at Fraunhofer in Stade on a 1:1 scale with project partners.

© Fraunhofer

 

 

 

 

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Aircraft fuselage of the future: The Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) in detail. It is currently being realized by Fraunhofer at the Research Center CFK NORD in Stade on a 1:1 scale with project partners.

© Fraunhofer

 

 

 

 

 

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Transfer of currently manually performed drilling processes at CFRP vertical tail planes to mobile Cobots.

© Fraunhofer IFAM

© Fraunhofer IFAM
The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.
© Fraunhofer IFAM
Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.
© Fraunhofer IFAM
The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is operated by virtually coupled AGV systems, transports the robustly held CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

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The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

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Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

 

 

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The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is operated by virtually coupled AGV systems, transports the robustly held CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

© Fraunhofer IFAM

Offshore test infrastructure in the North Sea enables application-oriented development of marine protective coatings

Deployment of the underwater lander off the island of Helgoland
© Fraunhofer IFAM
Deployment of the underwater lander off the island of Helgoland
Locations of the test field for maritime technologies of Fraunhofer IFAM and "MarGate" AWI Center for Scientific Diving both near Helgoland
© openseamap
Locations of the test field for maritime technologies of Fraunhofer IFAM and "MarGate" AWI Center for Scientific Diving both near Helgoland

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Deployment of the underwater lander off the island of Helgoland

© Fraunhofer IFAM

 

 

 

 

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Locations of the test field for maritime technologies of Fraunhofer IFAM and "MarGate" AWI Center for Scientific Diving both near Helgoland

© openseamap

JEC WORLD – Sustainable and efficient production through automation and robotics from Fraunhofer IFAM in Stade, Germany

© Fraunhofer IFAM
Transfer of currently manually performed drilling processes at CFRP vertical tail planes to mobile Cobots.
© Fraunhofer
Flugzeugrumpf der Zukunft: Der Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) im Detail. Er wird aktuell von Fraunhofer im Forschungszentrum CFK NORD in Stade im 1:1 Maßstab mit Projektpartnern realisiert.
© Fraunhofer IFAM
The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.

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Transfer of currently manually performed drilling processes at CFRP vertical tail planes to mobile Cobots.

© Fraunhofer IFAM

 

 

 

 

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Aircraft fuselage of the future: The Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) in detail. It is currently being realized at Fraunhofer at the Research Center CFK NORD in Stade on a 1:1 scale with project partners.

© Fraunhofer

 

 

 

 

 

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The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.

© Fraunhofer IFAM

© Fraunhofer IFAM
Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.
© Fraunhofer IFAM
The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is operated by virtually coupled AGV systems, transports the robustly held CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

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Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

 

 

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The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is operated by virtually coupled AGV systems, transports the robustly held CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

© Fraunhofer IFAM

Fraunhofer IFAM establishes "Offshore Drone Campus" as new location in Cuxhaven

Concept Offshore Drone Campus Cuxhaven
© Fraunhofer IFAM
Conceptual graphic of the Offshore Drone Campus Cuxhaven with test flight areas, reference structures and connected workshops as well as a direct offshore flight corridor
UAS deployment for the inspection of an offshore wind turbine
© Fraunhofer IFAM
UAS deployment for the inspection of an offshore wind turbine as part of the research project AIDA. Supported by the Federal Ministry for Economic Affairs and Climate Action on the basis of a decision by the German Bundestag, Grant: 03EE3057A.

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Conceptual graphic of the Offshore Drone Campus Cuxhaven with test flight areas, reference structures and connected workshops as well as a direct offshore flight corridor

© Fraunhofer IFAM

 

 

 

 

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UAS deployment for the inspection of an offshore wind turbine as part of the research project AIDA. Supported by the Federal Ministry for Economic Affairs and Climate Action on the basis of a decision by the German Bundestag, Grant: 03EE3057A

© Fraunhofer IFAM

More sustainability in electromobility and Co: With new measurement methods for a longer service life of battery cells

By measuring the so-called dynamic impedance of the battery cells the state of the battery cells during charging can be determined directly
© Fraunhofer IFAM
By measuring the so-called dynamic impedance of the battery cells the state of the battery cells during charging can be determined directly

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By measuring the so-called dynamic impedance of the battery cells the state of the battery cells during charging can be determined directly

© Fraunhofer IFAM

Fruit-growing digitization project SAMSON: Federal Minister Cem Özdemir hands over funding notification at the International Green Week

© Fraunhofer IFAM
Concept illustration of the fruit growing farm of the future in the Alte Land – digital networking, autonomous machines, and AI-based evaluation algorithms are being researched on the experimental field in the SAMSON project.
© BMEL/photothek
Start of the fruit-growing digitization project "SAMSON": Federal Minister Cem Özdemir hands over the funding notification to Alexander Kammann (hochschule 21), Christian Böhlmann (Fraunhofer IFAM), Prof. Dr. Tim Tiedemann (HAW Hamburg), Jiahua Wei (TU Hamburg), and Benjamin Schulze (Fraunhofer IFAM); (f.l.t.r.).

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Concept illustration of the fruit growing farm of the future in the Alte Land – digital networking, autonomous machines, and AI-based evaluation algorithms are being researched on the experimental field in the SAMSON project.

© Fraunhofer IFAM

 

 

 

 

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Start of the fruit-growing digitization project "SAMSON": Federal Minister Cem Özdemir hands over the funding notification to Alexander Kammann (hochschule 21), Christian Böhlmann (Fraunhofer IFAM), Prof. Dr. Tim Tiedemann (HAW Hamburg), Jiahua Wei (TU Hamburg), and Benjamin Schulze (Fraunhofer IFAM); (f.l.t.r.).

© BMEL/photothek

Motek l Bondexpo l Efficient large-structure assembly: outsourcing & automation of adhesive tolerance compensation process

© Fraunhofer IFAM
Virtual model within a digital twin: outsourcing of the curing process to an automated shim station.
© Fraunhofer IFAM
Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.

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Virtual model within a digital twin: outsourcing of the curing process to an automated shim station.

© Fraunhofer IFAM

 

 

 

 

 

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Automated rudder hinge assembly in aircraft tail planes – Automated on-demand shim application to compensate component tolerances: a lightweight robot guides a rudder hinge under the dispensing system for liquid shim application.

© Fraunhofer IFAM

InnoTrans 2022 – Automated machining and assembly of large lightweight structures for rail vehicle construction

© Fraunhofer IFAM
Large-scale structure assembly on a 1:1 scale in the 4500 m2 research hall with a height of 15 m at Fraunhofer IFAM in Stade, Germany.

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Large-scale structure assembly on a 1:1 scale in the 4500 m2 research hall with a height of 15 m at Fraunhofer IFAM in Stade, Germany.

© Fraunhofer IFAM

InnoTrans 2022 – Mobile cleaning and disinfection robot frees rail vehicles from dirt & pathogens

© Fraunhofer IFAM
Mobile cleaning and disinfection robot of Fraunhofer IFAM in Stade for public transport vehicles (here in the S-Bahn Hamburg; R&D project “MobDi”).

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Mobile cleaning and disinfection robot of Fraunhofer IFAM in Stade for public transport vehicles (here in the S-Bahn Hamburg; R&D project “MobDi”).

© Fraunhofer IFAM

Materials by recipe: powder kit for more flexibility and material diversity in 3D printing

© Fraunhofer IFAM
Few basic materials lead to many material property combinations. Concept of the "LPBF powder kit" for 3D printing by laser beam.

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Few basic materials lead to many material property combinations. Concept of the "LPBF powder kit" for 3D printing by laser beam. 

© Fraunhofer IFAM

ILA 2022 – Sustainable and efficient aircraft construction through automation and robotics from Fraunhofer IFAM in Stade

© Fraunhofer
At the ILA 2022, explorable via VR glasses: The Clean Sky 2 fuselage of the future can be seen in the virtual aircraft hangar on the right, which is currently being set up at Fraunhofer in Stade on a 1:1 scale with project partners.
© Fraunhofer
Aircraft fuselage of the future: The Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) in detail. It is currently being realized at Fraunhofer at the Research Center CFK NORD in Stade on a 1:1 scale with project partners.
© Fraunhofer IFAM
The robot-guided 3D printing end-effector developed by Fraunhofer IFAM and project partner IVW at the demonstrator for the pre-assembly of thermoplastic CFRP integral frames.

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At the ILA 2022, explorable via VR glasses: The Clean Sky 2 fuselage of the future can be seen in the virtual aircraft hangar on the right, which is currently being set up at Fraunhofer in Stade on a 1:1 scale with project partners.

© Fraunhofer

 

 

 

 

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Aircraft fuselage of the future: The Clean Sky 2 Multifunctional Fuselage Demonstrator (MFFD) in detail. It is currently being realized at Fraunhofer at the Research Center CFK NORD in Stade on a 1:1 scale with project partners.

© Fraunhofer

 

 

 

 

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The robot-guided 3D printing end-effector developed by Fraunhofer IFAM and project partner IVW at the demonstrator for the pre-assembly of thermoplastic CFRP integral frames

© Fraunhofer IFAM

© Fraunhofer IFAM
Automated rudder fork assembly in aircraft vertical stabilizers - Automated on-demand shim application to compensate for component tolerances.
© Fraunhofer IFAM
The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is navigating by virtually coupled AGV systems, transports the precisely positioned CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

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Automated rudder fork assembly in aircraft vertical stabilizers - Automated on-demand shim application to compensate for component tolerances.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

 

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The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is navigating by virtually coupled AGV systems, transports the precisely positioned CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

© Fraunhofer IFAM

ILA 2022 – 3D printing for automated pre-assembly of thermoplastic CFRP integral frames

© Fraunhofer IFAM
The robot-guided 3D printing end-effector developed by Fraunhofer IFAM and project partner IVW at the demonstrator for the pre-assembly of thermoplastic CFRP integral frames.

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The robot-guided 3D printing end-effector developed by Fraunhofer IFAM and project partner IVW at the demonstrator for the pre-assembly of thermoplastic CFRP integral frames.

© Fraunhofer IFAM

Everything in flow – Efficiency-enhancing flow-line production of large CFRP components

© Fraunhofer IFAM
The first station of the "UniFix" flow line: The newly developed mobile holding fixture, which is operated by virtually coupled AGV systems, transports the precisely positioned CFRP vertical tail plane element into the camera arena, where the shape retention of the holding fixture is checked.

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Automation solutions for aircraft construction: Pioneering mobile holding fixture for flexible clamping, alignment, and transport of components reduces the workload of production processes considerably.

© Fraunhofer IFAM

Fully automated: New Center for Digitally Networked Surface and Coating Technology opened at Fraunhofer IFAM

Use of inline hyperspectral cameras for reliable detection of paint buildup in the aerospace industry
© Fraunhofer IFAM
Use of inline hyperspectral cameras for reliable detection of paint buildup in the aerospace industry
Laser paint stripping in combination with CO2 snow cleaning for selective decoating and cleaning of ablation products
© Fraunhofer IFAM
Laser paint stripping in combination with CO2 snow cleaning for selective decoating and cleaning of ablation products

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Use of inline hyperspectral cameras for reliable detection of paint buildup in the aerospace industry.

© Fraunhofer IFAM

 

 

 

 

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Laser paint stripping in combination with CO2 snow cleaning for selective decoating and cleaning of ablation products.

© Fraunhofer IFAM

View into the paint booth (back) and pretreatment booth (front) of the »Center for Networked Surface and Coating Technology«.
© Fraunhofer IFAM
View into the paint booth (back) and pretreatment booth (front) of the »Center for Networked Surface and Coating Technology«
Plant control system of the »Center for Networked Surface and Coating Technology«
© Fraunhofer IFAM
Plant control system of the »Center for Networked Surface and Coating Technology«

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View into the paint booth (back) and pretreatment booth (front) of the »Center for Networked Surface and Coating Technology«.

© Fraunhofer IFAM

 

 

 

 

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Plant control system of the »Center for Networked Surface and Coating Technology«.

© Fraunhofer IFAM

Process integrated component marking: point by point to better traceability

Recognition of individual plastic parts using fluorescent markers
© Fraunhofer IFAM
Recognition of individual plastic parts using fluorescent markers

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Recognition of individual plastic parts using fluorescent markers

© Fraunhofer IFAM

Disinfected with light: self-cleaning surfaces protect against the transmission of bacteria and viruses

© Fraunhofer IFAM
Production of copper-doped titanium dioxide photocatalysts intercalated in layered silicates in the laboratory at Fraunhofer IFAM.
© Fraunhofer IFAM
Copper-doped catalyst in layered silicates composite into filaments for the Fused Filament Fabrication (FFF) 3D printing process.

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Production of copper-doped titanium dioxide photocatalysts intercalated in layered silicates in the laboratory at Fraunhofer IFAM

© Fraunhofer IFAM

 

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Copper-doped catalyst in layered silicates composite into filaments for the Fused Filament Fabrication (FFF) 3D printing process.

© Fraunhofer IFAM

© Fraunhofer IFAM
Parts produced by metal binder jetting before (left) and after (right) sintering.
© Fraunhofer IFAM
With the new X1 25Pro from ExOne, Prof. Frank Petzoldt and his team want to investigate pilot and pre-series production of components using metal binder jetting.

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Parts produced by metal binder jetting before (left) and after (right) sintering.

© Fraunhofer IFAM

 

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With the new X1 25Pro from ExOne, Prof. Frank Petzoldt and his team want to investigate pilot and pre-series production of components using metal binder jetting.

© Fraunhofer IFAM

Clean Sky 2 – ACCLAIM: Efficient installation of lighter sidewalls and hand luggage compartments through automation

Der für das Projekt Clean Sky 2 – ACCLAIM in Stade entwickelte Flugzeugrumpf-Demonstrator im 1:1-Maßstab mit Plattform und Transportlift (linker Bildrand).
© Fraunhofer/Leander Brieskorn
The 1:1 scale aircraft fuselage demonstrator with platform and transport lift (left edge of image) developed for the Clean Sky 2 – ACCLAIM project in Stade.
Clean Sky 2 – ACCLAIM l Automatisierte Montage: Hochpräzise Positionierung eines leichten Handgepäckfachs (Hatrack) an die Flugzeugstruktur mittels neu entwickeltem Hatrack-Roboter im Flugzeugrumpf-Demonstrator.
© Fraunhofer/Dr. Dirk Niermann
Clean Sky 2 – ACCLAIM l Automated assembly: high-precision positioning of a lightweight hand luggage compartment (hatrack) to the aircraft structure using a newly developed hatrack robot in the aircraft fuselage demonstrator.
Clean Sky 2 – ACCLAIM l Die gewichtsparenden Handgepäckfächer und Kabinenseitenwände nach der automatisierten Montage im Flugzeugrumpf-Demonstrator.
© Fraunhofer/Miguel Vargas
Clean Sky 2 – ACCLAIM l The weight-saving luggage compartments and cabin sidewalls after automated assembly in the aircraft fuselage demonstrator.

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The 1:1 scale aircraft fuselage demonstrator with platform and transport lift (left edge of image) developed for the Clean Sky 2 – ACCLAIM project in Stade.

© Fraunhofer/Leander Brieskorn

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Clean Sky 2 – ACCLAIM l Automated assembly: high-precision positioning of a lightweight hand luggage compartment (hatrack) to the aircraft structure using a newly developed hatrack robot in the aircraft fuselage demonstrator

© Fraunhofer/Dr. Dirk Niermann

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Clean Sky 2 – ACCLAIM l The weight-saving luggage compartments and cabin sidewalls after automated assembly in the aircraft fuselage demonstrator

© Fraunhofer/Miguel Vargas

 

Morten Voß receives award for best presentation at the International Conference on Structural Adhesive Bonding 2021

© Fraunhofer IFAM
Morten Voß receives award at the Structural Adhesive Bonding 2021 conference for presenting his research results on "Validation and numerical investigations of Curie-supported accelerated curing using inductive heating"

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Morten Voß receives award at the Structural Adhesive Bonding 2021 conference for presenting his research results on "Validation and numerical investigations of Curie-supported accelerated curing using inductive heating".

© Fraunhofer IFAM

Fraunhofer IFAM spin-off receives CE Mark for medical device for effective removal of kidney stones

Das Kernteam der Purenum GmbH: Dr. Sebastian Stößlein, Manfred Peschka, Prof. Dr. Ingo Grunwald (v. l. n. r.)
© Purenum GmbH
The core team of Purenum GmbH: Dr. Sebastian Stößlein, Manfred Peschka, Prof. Ingo Grunwald (f. l. t. r.)
Greifen und Entfernen der in »mediNiK®« eingebetteten Nierensteinfragmente. Große Darstellung: Animation der eingebetteten Nierensteinfragmente. Kleine Darstellung im Kreis rechts oben: Sicht des operierenden Urologen durch die Kamera des Endoskops.
© Purenum GmbH
Gripping and removal of the kidney stone fragments embedded in "mediNiK®". Large illustration: Animation of the embedded kidney stone fragments. Small representation in the circle at the top right: View of the operating urologist through the camera of the endoscope.

 

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The core team of Purenum GmbH: Dr. Sebastian Stößlein, Manfred Peschka, Prof. Ingo Grunwald (f. l. t. r.)

© Purenum GmbH

 

 

 

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Gripping and removal of the kidney stone fragments embedded in "mediNiK®". Large illustration: Animation of the embedded kidney stone fragments. Small representation in the circle at the top right: View of the operating urologist through the camera of the endoscope

© Purenum GmbH

 

 

 

 

 

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Logo Purenum GmbH

© Purenum GmbH

Fire-resistant and bio-based fiber-reinforced composites for structural lightweight design in ships

Project logo GreenLight
Project logo GreenLight
© Fraunhofer IFAM
Starting materials for the development of fire-resistant and bio-based fiber composites for structural lightweight design in ships
© MEYER WERFT
Fire-resistant and bio-based fiber composites have great potential, especially for structural lightweight design in cruise ships

 

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Project logo GreenLight

 

 

 

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Starting materials for the development of fire-resistant and bio-based fiber composites for structural lightweight design in ships

© Fraunhofer IFAM

 

 

 

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Fire-resistant and bio-based fiber composites have great potential, especially for structural lightweight design in cruise ships

© MEYER WERFT

Development of novel protective coatings to ensure the reliability of electronic components

Design of a novel coating system to protect against corrosion and improve the durability of electronic components
© Fraunhofer IFAM
Design of a novel coating system to protect against corrosion and improve the durability of electronic components
Coating of an electronic component to improve durability and functional safety
© Fraunhofer IFAM
Coating of an electronic component to improve durability and functional safety
Selective nanocoating using atmospheric pressure plasma to protect electronic components from corrosion
© Fraunhofer IFAM/Dirk Mahler
Selective nanocoating using atmospheric pressure plasma to protect electronic components from corrosion

 

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Design of a novel coating system to protect against corrosion and improve the durability of electronic components

© Fraunhofer IFAM

 

 

 

 

 

 

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Coating of an electronic component to improve durability and functional safety

© Fraunhofer IFAM

 

 

 

 

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Selective nanocoating using atmospheric pressure plasma to protect electronic components from corrosion

© Fraunhofer IFAM/Dirk Mahler

Intelligent robots for targeted combating of viruses and bacteria

Im Projekt MobDi werden Desinfektionsroboter sowohl für den Einsatz in Gebäuden als auch in Verkehrsmitteln entwickelt.
© Fraunhofer IPA/Foto: Rainer Bez and Fraunhofer IMW/Graphics: Stefanie Irrler
In the “MobDi” project, disinfection robots are being developed for use both in buildings (left side) and in public transport (right side).

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In the “MobDi” project, disinfection robots are being developed for use both in buildings (left side) and in public transport (right side). 

© Fraunhofer IPA/Foto: Rainer Bez and Fraunhofer IMW/Graphics: Stefanie Irrler

Automated pre-assembly of CFRP integral frames for aircraft construction

© Fraunhofer IFAM
The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.
© Fraunhofer IFAM
The automation environment developed by the experts for Automation and Production Technology at Fraunhofer IFAM with the portal and the connected positioning and drilling end effector as well as the frame elevation for automated positioning and drilling of the cleat on the integral frame.

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The positioning and drilling end effector developed by Fraunhofer IFAM in Stade during the automated positioning of a cleat on the integral frame.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

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The automation environment developed by the experts for Automation and Production Technology at Fraunhofer IFAM with the portal and the connected positioning and drilling end effector as well as the frame elevation for automated positioning and drilling of the cleat on the integral frame.

© Fraunhofer IFAM

Fraunhofer IFAM develops twofold infection protection for implants

Hip stem demonstrator with hybrid coating along the shaft.
© Fraunhofer IFAM
Hip stem demonstrator with hybrid coating along the shaft.
Electron micro-scope image of osteoblast-like cells (MG-63) on the hybrid coating.
© Fraunhofer IFAM
Electron micro-scope image of osteoblast-like cells (MG-63) on the hy-brid coating.

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Hip stem demonstrator with hybrid coating along the shaft.

© Fraunhofer IFAM

 

 

 

 

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Electron microscope image of osteoblast-like cells (MG-63) on the hybrid coating.

© Fraunhofer IFAM

Analysis system enables targeted investigation of antiviral surfaces for material developers

© Fraunhofer IFAM
Sample preparation for the evaluation of antiviral surfaces.
© Fraunhofer IFAM
Testing the effectiveness of antiviral surfaces by means of quantitative real-time PCR analysis (qPCR) at Fraunhofer IFAM.

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Sample preparation for the evaluation of antiviral surfaces.

© Fraunhofer IFAM

 

 

 

 

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Testing the effectiveness of antiviral surfaces by means of quantitative real-time PCR analysis (qPCR) at Fraunhofer IFAM.

© Fraunhofer IFAM

Modelling of statistical influences of microdefects for a reliable production of casting components

By modelling the statistical influences of microdefects, local material characteristics can be calculated, weaknesses in a design can be identified and the production process can be optimized in a targeted manner.
© Fraunhofer IFAM
By modelling the statistical influences of microdefects, local material characteristics can be calculated, weaknesses in a design can be identified and the production process can be optimized in a targeted manner.

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By modelling the statistical influences of microdefects, local material characteristics can be calculated, weaknesses in a design can be identified and the production process can be optimized in a targeted manner.

© Fraunhofer IFAM

Adhesive bonding technology supports circular economy and life cycle assessments - New study by Fraunhofer IFAM

© Fraunhofer IFAM
The study "Circular economy and adhesive bonding technology" by Fraunhofer IFAM describes the role of adhesive bonding technology in the context of the circular economy and classifies it in the political framework conditions from a global and European perspective.
© Fraunhofer IFAM
The study "Circular economy and adhesive bonding technology" by Fraunhofer IFAM describes the technological potential of adhesive bonding technology for a sustainable use of resources.

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The study "Circular economy and adhesive bonding technology" by Fraunhofer IFAM describes the role of adhesive bonding technology in the context of the circular economy and classifies it in the political framework conditions from a global and European perspective.

© Fraunhofer IFAM

 

 

 

 

 

 

 

 

 

 

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The study "Circular economy and adhesive bonding technology" by Fraunhofer IFAM describes the technological potential of adhesive bonding technology for a sustainable use of resources.

© Fraunhofer IFAM

ILA Goes Digital – Automation & Production Technology for Adaptable Aircraft Production

© Fraunhofer
Automated installation of aircraft cabin side walls – Clean Sky2 – ACCLAIM project
© Fraunhofer IFAM
Mobile robotic system from Fraunhofer IFAM l Stade for high-precision machining processes in aircraft construction – MBFast18 project
© Fraunhofer IFAM
Automated adhesive film application and stringer integration for aircraft construction from Fraunhofer IFAM l Stade – AutoGlare project

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Automated installation of aircraft cabin side walls – Clean Sky2 – ACCLAIM project

© Fraunhofer

 

 

 

 

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Mobile robotic system from Fraunhofer IFAM l Stade for high-precision machining processes in aircraft construction – MBFast18 project

© Fraunhofer IFAM

 

 

 

 

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Automated adhesive film application and stringer integration for aircraft construction from Fraunhofer IFAM l Stade – AutoGlare project 

© Fraunhofer IFAM

45 meters draught: Test Center for Maritime Technologies puts research area off Helgoland in the North Sea into operation

© Fraunhofer IFAM/Deichblick
Test Center for Maritime Technologies puts research area off Helgoland in the North Sea into operation.
© DFKI GmbH, Animation: Meltem Fischer
Underwater robotics in the test field for maritime technologies.

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Test Center for Maritime Technologies puts research area off Helgoland in the North Sea into operation.

© Fraunhofer IFAM/Deichblick

 

 

 

 

 

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Underwater robotics in the test field for maritime technologies.

© DFKI GmbH, Animation: Meltem Fischer

Die cast aluminum coils for efficient electric motors

© Fraunhofer IFAM
An aluminum coil produced using high-pressure die casting with seven windings and a conductor height of approx. 1.5 mm.
© Fraunhofer IFAM
Illustration of a coil arrangement within a pedelec motor with copper coils (top) and an identical motor with cast aluminum coils (bottom).

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An aluminum coil produced using high-pressure die casting with seven windings and a conductor height of approx. 1.5 mm.

© Fraunhofer IFAM

 

 

 

 

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Illustration of a coil arrangement within a pedelec motor with copper coils (top) and an

identical motor with cast aluminum coils (bottom).

© Fraunhofer IFAM

SAE International in the USA awards the Wright Brothers Medal to Fraunhofer IFAM researchers

© SAE International
At the Aerotech Americas Congress 2019 in Charleston, South Carolina, USA, the President of SAE International Dr. h.c. Paul Mascarenas, B.Sc., (on the left) presented Dipl.-Ing. Christian Möller of Fraunhofer IFAM, Stade, Germany, with the Wright Brothers Medal on behalf of the team of authors.

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At the Aerotech Americas Congress 2019 in Charleston, South Carolina, USA, the President of SAE International Dr. h.c. Paul Mascarenas, B.Sc., (on the left) presented Dipl.-Ing. Christian Möller of Fraunhofer IFAM, Stade, Germany, with the Wright Brothers Medal on behalf of the team of authors.

© SAE Internetional

Release agent-free: ReleasePLAS® technology replaces silicone coating in wax injection molding

© Fraunhofer IFAM
ReleasePLAS® technology: Release agent-free wax injection molding by using a plasma polymer release layer.
© Fraunhofer IFAM
Release agent-free sprayed wax part and cast aluminium coil.

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ReleasePLAS® technology: Release agent-free wax injection molding by using a plasma polymer release layer

© Fraunhofer IFAM

 

 

 

 

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Release agent-free sprayed wax part and cast aluminium coil

© Fraunhofer IFAM

Analog and digital – Automated manufacture and machining of fiber reinforced plastics

© Fraunhofer IFAM
Virtual test run of the process chain for stringer integration into an aircraft fuselage by offline programming of the motion paths of the robots
© Fraunhofer IFAM
The end-effector that will be presented by Fraunhofer IFAM at JEC WORLD 2019 allows automated high-precision placement of adhesive film on, for example, aluminum sheets

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Virtual test run of the process chain for stringer integration into an aircraft fuselage by offline programming of the motion paths of the robots

© Fraunhofer IFAM

 

 

 

 

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The end-effector that will be presented by Fraunhofer IFAM at JEC WORLD 2019 allows automated high-precision placement of adhesive film on, for example, aluminum sheets

© Fraunhofer IFAM

Without Contact Corrosion: Joining Hybrid Components of CFRP and Aluminum

© Fraunhofer IFAM
Holding bracket for aircraft manufacture produced using the hybrid casting technology

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Holding bracket for aircraft manufacture produced using the hybrid casting technology

© Fraunhofer IFAM

 

New kinematics for milling – customized, high-precision manufacturing

Machining robot Flexmatik.
© Fraunhofer IFAM
Machining robot Flexmatik.

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Machining robot Flexmatik.

© Fraunhofer IFAM

 

FlexPLAS® release film – release agent free manufacture of FRP components in complex hot press molds

Removal of FlexPLAS® release film from a contaminant-free CFRP component after curing in the hot press.
© Fraunhofer IFAM
Removal of FlexPLAS® release film from a contaminant-free CFRP component after curing in the hot press.

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Removal of FlexPLAS® release film from a contaminant-free CFRP component after curing in the hot press.

© Fraunhofer IFAM

 

A step towards independence from fossil resources

Lignin is a real alternative to fossil resources in the manufacture of primers and adhesives.
© Fraunhofer IFAM
Lignin is a real alternative to fossil resources in the manufacture of primers and adhesives.

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Lignin is a real alternative to fossil resources in the manufacture of primers and adhesives.

© Fraunhofer IFAM

 

Fraunhofer Institutes develop non-destructive quality test for hybrid cast components

© Fraunhofer IFAM
Aluminum FRP joint produced by low-pressure die casting.
© Fraunhofer IIS
Three-dimensional rendering of a crankcase with automatically detected defects.
© Uwe Bellhäuser
CFRP Ultrasound testing.

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Aluminum FRP joint produced by low-pressure die casting.

© Fraunhofer IFAM

 

 

 

 

 

 

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Three-dimensional rendering of a crankcase with automatically detected defects.

© Fraunhofer IIS

 

 

 

 

 

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CFRP Ultrasound testing.

©  Uwe Bellhäuser

Production without release agents

Überprüfung des Vakuumtiefziehens der FlexPLAS®-Trennfolie im Formwerkzeug.

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FlexPlas® release film reduces material costs and increases productivity.

© Infiana Group

 

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Dr.-Ing. Gregor Graßl, FlexPlas® Project Leader at Fraunhofer IFAM.

© Fraunhofer IFAM

 

 

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Soheila Salehi-Schneider, FlexPlas® Project Leader at Infiana.

©  Infiana Group

Fewer surgeries with degradable implants

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The demonstrator for a suture anchor made of iron-tricalcium phosphate (FE-TCP) is only slightly larger than a match head.

© Fraunhofer IFAM

Fraunhofer IFAM recieves Joseph-von-Fraunhofer-Prize 2014: Adhesive bonding with pre-applied adhesives

Joseph-von-Fraunhofer-Preis: Dr. Matthias Popp, Prof. Dr. Andreas Hartwig, Dipl-Ing. Andreas Lühring (vlnr) Kleben ohne Klebstoffauftrag - Eine Revolution in der industriellen Verbindungstechnik

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The prize-winning team: Dr. Matthias Popp, Prof. Dr. Andreas Hartwig and Andreas Lühring.

© Dirk Mahler/Fraunhofer

Aircraft wings that change their shape in flight can help to protect the environment

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Simulation of a flex module.

© Fraunhofer IFAM

Circuits and sensors direct from the printer

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Manufacturing cell for direct-write technologies, integrated into production line for functionalized parts.

© Fraunhofer IFAM

 

 

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Cylinder featuring functional surfaces acting as sensors.

© Fraunhofer IFAM

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Change in droplet size at the boundary between a flame-treated (right) and non flame-treated (left) polypropylene blend.

© Fraunhofer IFAM