Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM

Fraunhofer IFAM – Research shaping the future

Fraunhofer IFAM is one of Europe's leading independent research institutions in the fields of adhesive bonding technology, surfaces, shaping, and functional materials. Our mission: We develop innovative solutions for key future topics such as sustainable mobility, the energy transition, the digitalization of production, and resource efficiency – and bring them to industrial application.

With over 700 employees at locations in BremenDresdenStadeWolfsburg BraunschweigHelgoland and Cuxhaven

we offer a wide range of expertise:

  • Material development & functional materials: From metallic, polymer, and hybrid materials to battery materials and smart materials.
  • Shaping & additive manufacturing: Technologies such as powder metallurgy, 3D printing, and sintering processes enable innovative component designs and high-precision applications.
  • Adhesive bonding & surface technology: Solutions for secure, durable joining and the targeted functionalization of surfaces – essential in aviation, automotive engineering, and medical technology.
  • Automation & digitalization: Development of intelligent manufacturing processes, robot-assisted application systems, and automated quality assurance solutions.
  • Qualification & technology transfer: We impart expertise to specialists and decision-makers from industry and research through a wide range of training courses.

Discover our projects, technologies, and expertise – and find out how we can shape the industry of tomorrow together.

Fraunhofer IFAM on LinkedIn

🚛⚡ Elektro-Lkw und E-Busse sind da - aber ist die Ladeinfrastruktur dafür bereit?

Mit dem zunehmenden Einsatz von E-Lkw und E-Bussen rückt das 𝗗𝗲𝗽𝗼𝘁𝗹𝗮𝗱𝗲𝗻 in den Fokus. Die Herausforderung: Eine leistungsfähige Ladeinfrastruktur muss nicht nur technisch funktionieren, sondern 𝗿𝗲𝗰𝗵𝘁𝘀𝘀𝗶𝗰𝗵𝗲𝗿 𝘂𝗻𝗱 𝘄𝗶𝗿𝘁𝘀𝗰𝗵𝗮𝗳𝘁𝗹𝗶𝗰𝗵 𝘁𝗿𝗮𝗴𝗳ä𝗵𝗶𝗴 sein.

Das 𝗻𝗲𝘂𝗲 𝗢𝗻𝗹𝗶𝗻𝗲-𝗦𝗲𝗺𝗶𝗻𝗮𝗿 »𝗗𝗲𝗽𝗼𝘁𝗹𝗮𝗱𝗲𝗻 𝘃𝗼𝗻 𝗘-𝗟𝗸𝘄 𝘂𝗻𝗱 𝗘-𝗕𝘂𝘀𝘀𝗲𝗻 – 𝗿𝗲𝗰𝗵𝘁𝘀𝘀𝗶𝗰𝗵𝗲𝗿 𝘂𝗻𝗱 𝘄𝗶𝗿𝘁𝘀𝗰𝗵𝗮𝗳𝘁𝗹𝗶𝗰𝗵 𝗿𝗲𝗮𝗹𝗶𝘀𝗶𝗲𝗿𝗯𝗮𝗿?« des Fraunhofer IFAM beleuchtet u. a.:
🔹Nutzfahrzeug-Ladeinfrastruktur (E-Lkw & E-Busse)
🔹Rechtliche Rahmenbedingungen für das Depotladen
🔹Beispiele aus Praxis und Betrieb
🔹Ganzheitliche TCO-Rechnung

Das Angebot richtet sich an Planer*innen, Logistik- und Transportunternehmen, Kommunen, Investoren sowie Fachleute aus Recht und Compliance.

📅 26. 𝗠ä𝗿𝘇 𝟮𝟬𝟮𝟲 | 𝗢𝗻𝗹𝗶𝗻𝗲

👉 𝗝𝗲𝘁𝘇𝘁 𝗶𝗻𝗳𝗼𝗿𝗺𝗶𝗲𝗿𝗲𝗻 𝘂𝗻𝗱 𝗮𝗻𝗺𝗲𝗹𝗱𝗲𝗻: https://s.fhg.de/YKfj
Oder gerne im eigenen Netzwerk weiterempfehlen!

❓ Bei Fragen zum Seminar stehen Stefan Lösch und Timo Ell-Braun gerne zur Verfügung!

🌱 Bio-benzoxazine composites for sustainable electromobility 🚗🔌

𝗢𝗻 𝗠𝗮𝗿𝗰𝗵 𝟭𝟬 at the JEC WORLD 2026 Jan-Marten Sprenger of Fraunhofer IFAM will present the first bio-based benzoxazine composites designed for the scalable manufacturing of battery cases, marking a significant step for benzoxazine in the automotive industry. Our innovative compression moulding process cures the material in minutes, ensuring compliance with stringent application requirements while promoting lightweight design.

𝗞𝗲𝘆 𝗛𝗶𝗴𝗵𝗹𝗶𝗴𝗵𝘁𝘀:
🔥 𝗕𝗲𝗻𝘇𝗼𝘅𝗮𝘇𝗶𝗻𝗲𝘀: Thermosetting polymers with inherent fire resistance, low shrinkage, high glass transition temperatures, and exceptional mechanical properties.
♻️ 𝗦𝘂𝘀𝘁𝗮𝗶𝗻𝗮𝗯𝗶𝗹𝗶𝘁𝘆: High molecular flexibility allows for increased bio-based content and the incorporation of dynamic covalent linkages for self-healing, debonding on demand, and recycling.
🌍 𝗖𝗶𝗿𝗰𝘂𝗹𝗮𝗿 𝗘𝗰𝗼𝗻𝗼𝗺𝘆: Combining bio-based benzoxazines with recycled carbon fibers addresses the rising demand for composite materials and reduces production waste.

Recent challenges in the market, such as feedstock availability and complex processing, have been overcome through innovative use of cardanol and furfural, optimizing curing reactions, and establishing an out-of-autoclave compression moulding process. This advancement not only meets automotive industry standards for cycle times and scalability but also enhances fire retardant properties to achieve UL94 V0 certification.

#IFAMdrivesInnovation

PFAS in healthcare: Time for innovation-driven solutions

At the European Parliament on World Cancer Day last week, medical professionals, scientists and policymakers sent a strong signal: reducing PFAS exposure is not only a health imperative – it is also an opportunity for European innovation.

PFAS are still widely used in medical devices and equipment, from catheters and guidewires to surgical tools and diagnostic systems. At the same time, research increasingly links PFAS exposure to serious health risks. The economic dimension is equally striking, with long-term health and environmental costs in the EU potentially reaching trillions of euros if PFAS use continues unchecked.

The good news: alternatives are emerging.

At the event, Dr. Ralph Wilken, Head of the Surface Technology Division at Fraunhofer IFAM, presented our institute’s work on PFAS-free coating solutions for medical applications. Our developments deliver key performance characteristics, including low-friction properties and hydrophobic, easy-to-clean surfaces - without relying on fluorinated substances.

In other words: performance is possible without PFAS.

Fraunhofer IFAM is building a technology platform, a practical “toolkit”, to support the substitution of PFAS in medical devices. By combining materials science, surface engineering and close collaboration with industry, we help translate regulatory ambition into scalable technical solutions.

As the EU discusses a universal PFAS restriction, innovation will be critical to ensuring both patient safety and industrial competitiveness. Fraunhofer IFAM is committed to enabling this transition, through applied research that turns sustainability challenges into technological opportunities.

The event “From health protection to economic opportunity - PFAS-free medical innovations in the EU”, was hosted by MEP Tomislav Sokol and co-hosted by MEP Sirpa Pietikäinen from the European People's Party in the European Parliament. Speakers included Nicolaas (Niek) Sperna Weiland (anesthesiologist at the University Medical Center Amsterdam University), Klara Matouskovaá (physician and scientist in the field of environmental chemicals) and Andreas Ahrens (chemical policy expert at Ökopol – Institut für Ökologie und Politik GmbH), among others.

Further information on PFAS-free alternatives at Fraunhofer IFAM: https://s.fhg.de/Rqni

Hashtag#IFAMdrivesInnovation

⚖️💡 Ladeinfrastruktur scheitert selten an Technik

Der Ausbau von Ladeinfrastruktur bringt viele praktische Fragen mit sich:
Welche rechtlichen Rahmenbedingungen gelten?
Wie lassen sich Investitionen wirtschaftlich darstellen?
Und welche Anforderungen ergeben sich für Planung und Betrieb?

Unser 𝗢𝗻𝗹𝗶𝗻𝗲-𝗦𝗲𝗺𝗶𝗻𝗮𝗿 »𝗟𝗮𝗱𝗲𝗶𝗻𝗳𝗿𝗮𝘀𝘁𝗿𝘂𝗸𝘁𝘂𝗿: 𝗿𝗲𝗰𝗵𝘁𝘀𝘀𝗶𝗰𝗵𝗲𝗿 𝘂𝗻𝗱 𝘄𝗶𝗿𝘁𝘀𝗰𝗵𝗮𝗳𝘁𝗹𝗶𝗰𝗵 𝗽𝗹𝗮𝗻𝗲𝗻 𝘂𝗻𝗱 𝗯𝗲𝘁𝗿𝗲𝗶𝗯𝗲𝗻« setzt genau hier an und verbindet:

🔹 𝗣𝗿𝗮𝘅𝗶𝘀𝗯𝗲𝗶𝘀𝗽𝗶𝗲𝗹𝗲 𝗮𝘂𝘀 𝗱𝗲𝗺 𝗕𝗲𝘁𝗿𝗶𝗲𝗯 von der Eulektro GmbH
🔹 𝗝𝘂𝗿𝗶𝘀𝘁𝗶𝘀𝗰𝗵𝗲 𝗘𝗶𝗻𝗼𝗿𝗱𝗻𝘂𝗻𝗴 relevanter rechtlicher Anforderungen durch die BLANKE MEIER EVERS Rechtsanwälte in Partnerschaft mbB
🔹 𝗔𝗸𝘁𝘂𝗲𝗹𝗹𝗲 𝗙𝗼𝗿𝘀𝗰𝗵𝘂𝗻𝗴𝘀𝗲𝗶𝗻𝗯𝗹𝗶𝗰𝗸𝗲 des Fraunhofer IFAM

Das Seminar richtet sich u. a. an Akteur*innen aus Wohnungs- und Immobilienwirtschaft, Planung, Architektur, Kommunen sowie Parkraumbewirtschaftung.

📅 𝟭𝟵. 𝗠ä𝗿𝘇 𝟮𝟬𝟮𝟲 | 𝗢𝗻𝗹𝗶𝗻𝗲

👉 𝗝𝗲𝘁𝘇𝘁 𝗶𝗻𝗳𝗼𝗿𝗺𝗶𝗲𝗿𝗲𝗻 𝘂𝗻𝗱 𝗮𝗻𝗺𝗲𝗹𝗱𝗲𝗻: https://s.fhg.de/fB6
Ideal auch für Kolleg*innen, die mit Planung, Betrieb oder Genehmigung befasst sind!

❓ Bei Fragen zum Seminar stehen Stefan Lösch und Timo Ell-Braun gerne zur Verfügung!

Fraunhofer IFAM

Take a Virtual Tour of our Laboratories for Adhesive Bonding Processes, Plasma and Laser Technology and our Coating Technology Centre

Magazine

 

Expansion of offshore wind energy in Europe

The Interreg North Sea project DIOL (Develop Innovative Offshore Logistic) deals with the implementation of the Esbjerg Declaration, which was signed by the Prime Ministers of Denmark, Germany, Belgium and the Netherlands at the North Sea Summit in Esbjerg on 18.05.2022. Its aim is to turn the North Sea into Europe's "green power plant".

 

Extension of the durability of rotor blades

Offshore wind turbines are exposed to extreme weather conditions. These lead to damage, e.g. erosion of the coatings on the leading edges of the rotor blades. The MARiLEP joint project aims to achieve a significant improvement in the service life of the leading edge coatings of wind turbines.

 

Hybrid casting for joining CFRP and aluminum

In the "HyFKAl" project, experts from Fraunhofer IFAM and the Faserinstitut Bremen e.V. are developing an economical hybrid casting process for joining CFRP and aluminum. This involves joining thermoplastic and thermoset CFRP structures with the aluminum partner using the primary forming aluminum die casting process.

 

Printed batteries

Manufacturing technology for batteries of the future: Fraunhofer IFAM offers alternatives for battery production using the screen printing process. New manufacturing concepts enable higher active material loads and greater freedom in electrode design. On the one hand, completely printed batteries help to overcome the limitations of current production technology and, on the other hand, reduce the use of solvents and subsequent drying processes.

Press Releases

3.11.2025

Innovative Surfaces to Rapidly Load Bone Implants with Antibiotics

Infectious complications are not uncommon after implant placement. The risk is higher in heavily contaminated wounds, which are particularly common in war zones such as Ukraine, where many bone injuries require treatment. Research-ers at the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Bremen have developed a new functionalized surface that can be loaded with antibiotics.
more info

25.6.2025

Wayland Calibur3 Installed at Fraunhofer IFAM Dresden

Scaling up Next-Generation Additive Manufacturing: Fraunhofer IFAM Dresden has successfully installed a Wayland Calibur3 system, marking the institute’s third facility dedicated to Electron Beam Powder Bed Fusion (PBF-EB) and reinforcing its leadership in advanced additive manufacturing technologies.
more info

10.4.2025

High-performance elastomers and plasma polymer coatings to replace fluoropolymers in technical applications: new Fraunhofer project

Users of poly- and perfluorinated alkyl compounds (PFAS), also known as "forever chemicals", are under pressure due to regulatory proposals from the European Chemicals Agency (ECHA). This also affects the use of fluoroelastomers, whose economic significance is enormous. Fraunhofer experts initiated the "HATE-FLUOR" project at the beginning of February. Together, they want to develop high-performance elastomer compounds to replace fluoropolymers in certain technical applications. Various industries can benefit from this, including manufacturers of semi-finished and finished parts as well as companies in mechanical engineering industry, medical engineering, clean room and semiconductor technology, chemical process technology and electrical applications.
more info

3.4.2025

Shipping of the future: biodegradable antifouling coatings for clean seas

More sustainable antifouling coatings for ships are in demand. These innovative solutions should largely dispense with biocides and still withstand the challenges of maritime use. As part of the "BioSHIP" project funded by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) under the "Maritime Research Program", industry and science are working together to develop such environmentally friendly coatings. The biodegradable, self-polishing coatings should not only offer the same functionality as conventional products, but also minimize the release of toxic heavy metals and microplastics into the sea - a major step towards green shipping.
more info

Events

25.3.2026

Coiltech 2026

At Coiltech, Fraunhofer IFAM will present its portfolio on the development, manufacture, and testing of electric drives.
more info

10.3.2026

JEC World 2026

The automation and production technology experts from Fraunhofer IFAM in Stade will be presenting their latest R&D results in the fields of assembly technologies, joining technologies, and integrated production systems at the Composites United e.V. joint booth at JEC WORLD 2026 in Paris from March 10 to 12. Colleagues from the training center will also be at the trade fair to present certified training courses in adhesive and fiber composite technology that comply with DIN 35255 standards. The training programs ensure qualification for technology transfer and are tailored to all company levels.
more info

25.2.2026

Symposium on Innovations in Drones and Autonomous Systems for Wind Park Operations

This symposium will convene scientists, researchers, and industry experts to explore the latest advancements in technologies for wind turbine inspection and maintenance across various environments. The program will focus on innovative inspection methods, challenges in maintenance within offshore and onshore environments, successful repair strategies, and the integration of robotics and automation. Additional topics will include the training and qualification of service personnel, as well as sustainability and environmental protection during inspection and repair activities.
more info

25.2.2026

LOPEC 2026

Fraunhofer IFAM presents smart bearings with integrated temperature sensor technology at LOPEC.
more info