Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM

Fraunhofer IFAM – Research shaping the future

Fraunhofer IFAM is one of Europe's leading independent research institutions in the fields of adhesive bonding technology, surfaces, shaping, and functional materials. Our mission: We develop innovative solutions for key future topics such as sustainable mobility, the energy transition, the digitalization of production, and resource efficiency – and bring them to industrial application.

With about 700 employees at locations in BremenDresdenStadeWolfsburg BraunschweigHelgoland and Cuxhaven

we offer a wide range of expertise:

  • Material development & functional materials: From metallic, polymer, and hybrid materials to battery materials and smart materials.
  • Shaping & additive manufacturing: Technologies such as powder metallurgy, 3D printing, and sintering processes enable innovative component designs and high-precision applications.
  • Adhesive bonding & surface technology: Solutions for secure, durable joining and the targeted functionalization of surfaces – essential in aviation, automotive engineering, and medical technology.
  • Automation & digitalization: Development of intelligent manufacturing processes, robot-assisted application systems, and automated quality assurance solutions.
  • Qualification & technology transfer: We impart expertise to specialists and decision-makers from industry and research through a wide range of training courses.

Discover our projects, technologies, and expertise – and find out how we can shape the industry of tomorrow together.

Fraunhofer IFAM on LinkedIn

🎉 Outstanding Research: Which Material is Best Suited for LOHC Tanks?

We congratulate Dr.-Ing. Olaf Hesebeck, Dr.-Ing. Vinicius Carrillo Beber and Gideon Abels from Fraunhofer IFAM, their research article "𝗠𝗮𝘁𝗲𝗿𝗶𝗮𝗹 𝗦𝗲𝗹𝗲𝗰𝘁𝗶𝗼𝗻 𝗼𝗳 𝗧𝗮𝗻𝗸𝘀 𝗳𝗼𝗿 𝗦𝘁𝗼𝗿𝗮𝗴𝗲 𝗮𝗻𝗱 𝗧𝗿𝗮𝗻𝘀𝗽𝗼𝗿𝘁 𝗼𝗳 𝗟𝗶𝗾𝘂𝗶𝗱 𝗢𝗿𝗴𝗮𝗻𝗶𝗰 𝗛𝘆𝗱𝗿𝗼𝗴𝗲𝗻 𝗖𝗮𝗿𝗿𝗶𝗲𝗿𝘀: 𝗔 𝗟𝗶𝗴𝗵𝘁𝘄𝗲𝗶𝗴𝗵𝘁 𝗮𝗻𝗱 𝗟𝗶𝗳𝗲𝗰𝘆𝗰𝗹𝗲 𝗔𝘀𝘀𝗲𝘀𝘀𝗺𝗲𝗻𝘁 𝗖𝗼𝗺𝗽𝗮𝗿𝗮𝘁𝗶𝘃𝗲 𝗦𝘁𝘂𝗱𝘆 𝗼𝗳 𝗠𝗲𝘁𝗮𝗹, 𝗣𝗼𝗹𝘆𝗺𝗲𝗿, 𝗮𝗻𝗱 𝗖𝗼𝗺𝗽𝗼𝘀𝗶𝘁𝗲 𝗔𝗹𝘁𝗲𝗿𝗻𝗮𝘁𝗶𝘃𝗲𝘀" has been recognized as a "𝗧𝗼𝗽 𝘃𝗶𝗲𝘄𝗲𝗱 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 𝟮𝟬𝟮𝟱" in the journal "Energy Technology" by Wiley-VCH GmbH.
 
Liquid Organic Hydrogen Carriers (LOHCs) are a key technology for the safe transport of green hydrogen. But which tank material is optimal – steel, plastic, or fiber-reinforced composite?
 
In the article, three material classes for LOHC tanks (150 m³ and 700 m³) were compared: 
📊 𝗞𝗲𝘆 𝗳𝗶𝗻𝗱𝗶𝗻𝗴𝘀:
➡️ 𝗧𝗵𝗲𝗿𝗺𝗼𝗽𝗹𝗮𝘀𝘁𝗶𝗰 𝗣𝗘 𝘁𝗮𝗻𝗸𝘀 are even heavier than steel tanks – unsuitable for this application
➡️ 𝗚𝗹𝗮𝘀𝘀 𝗳𝗶𝗯𝗲𝗿-𝗿𝗲𝗶𝗻𝗳𝗼𝗿𝗰𝗲𝗱 𝗽𝗹𝗮𝘀𝘁𝗶𝗰𝘀 (𝗚𝗙𝗥𝗣) deliver the lightest tanks (up to 34% lighter than steel)
➡️ 𝗠𝗼𝗯𝗶𝗹𝗲 𝘁𝗮𝗻𝗸𝘀: GFRP offers the smallest CO₂ footprint thanks to fuel savings in transport
➡️ 𝗦𝘁𝗮𝘁𝗶𝗼𝗻𝗮𝗿𝘆 𝘁𝗮𝗻𝗸𝘀: Steel is ecologically more advantageous – thanks to over 90% recyclability
 
♻️ 𝗢𝘂𝘁𝗹𝗼𝗼𝗸: Advances in circular economy and bio-based raw materials for composites can significantly improve the life cycle assessment of GFRP in the future.
 
The study was conducted as part of the TransHyDE project Helgoland.
 
📖 𝗩𝗶𝗲𝘄 𝘁𝗵𝗲 𝗮𝗿𝘁𝗶𝗰𝗹𝗲 (𝗼𝗽𝗲𝗻 𝗮𝗰𝗰𝗲𝘀𝘀): https://s.fhg.de/TNUA

If you have any questions, please feel free to contact Dr.-Ing. Olaf Hesebeck and Dr.-Ing. Vinicius Carrillo Beber.

#IFAMdrivesInnovation

China Bonding Days 2026

𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗮𝗹 𝗔𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗕𝗼𝗻𝗱𝗶𝗻𝗴 𝗧𝗲𝗰𝗵𝗻𝗼𝗹𝗼𝗴𝘆 𝗮𝘁 𝘁𝗵𝗲 𝗜𝗻𝘁𝗲𝗿𝘀𝗲𝗰𝘁𝗶𝗼𝗻 𝗼𝗳 𝗦𝗰𝗶𝗲𝗻𝗰𝗲 𝗮𝗻𝗱 𝗔𝗽𝗽𝗹𝗶𝗰𝗮𝘁𝗶𝗼𝗻

Dr. Holger Fricke, Head of Department Adhesive Bonding Technology at Fraunhofer IFAM, opened the international conference in Hefei with his presentation titled “𝗘𝗻𝗵𝗮𝗻𝗰𝗶𝗻𝗴 𝗜𝗻𝗱𝘂𝘀𝘁𝗿𝗶𝗮𝗹 𝗔𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗕𝗼𝗻𝗱 𝗤𝘂𝗮𝗹𝗶𝘁𝘆 𝘁𝗵𝗿𝗼𝘂𝗴𝗵 𝗔𝗱𝘃𝗮𝗻𝗰𝗲𝗱 𝗔𝗻𝗮𝗹𝘆𝘁𝗶𝗰𝘀 𝗮𝗻𝗱 𝗦𝗶𝗺𝘂𝗹𝗮𝘁𝗶𝗼𝗻”.

His presentation focused on the question of how the quality of industrial adhesive bonding processes can be sustainably improved. Using current examples, he demonstrated how the combination of modern analytics, materials testing, and simulation enables a deep understanding of adhesive bonds and manufacturing processes. Through the targeted use of these methods, defects can be detected early, causes identified more quickly, and processes efficiently optimized.
 
Dr. Erik Meiss, Head of Department Workforce Qualification and Technology Transfer at Fraunhofer IFAM, spoke in his presentation “𝗥𝗲𝗰𝗲𝗻𝘁 𝗗𝗲𝘃𝗲𝗹𝗼𝗽𝗺𝗲𝗻𝘁𝘀 𝗶𝗻 𝗔𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗕𝗼𝗻𝗱𝗶𝗻𝗴 𝗧𝗿𝗮𝗶𝗻𝗶𝗻𝗴, 𝗦𝘁𝗮𝗻𝗱𝗮𝗿𝗱𝘀 𝗮𝗻𝗱 𝗖𝗲𝗿𝘁𝗶𝗳𝗶𝗰𝗮𝘁𝗶𝗼𝗻” about the latest developments in adhesive bonding training and the publication of DIN 35255 “Quality Requirements for Composite Processes” and highlighted that the first company certification under this standard has already been successfully completed.
 
𝗙𝘂𝗿𝘁𝗵𝗲𝗿 𝗶𝗻𝗳𝗼𝗿𝗺𝗮𝘁𝗶𝗼𝗻 𝗼𝗻 𝗔𝗱𝗵𝗲𝘀𝗶𝘃𝗲 𝗕𝗼𝗻𝗱𝗶𝗻𝗴 𝗮𝘁 𝗙𝗿𝗮𝘂𝗻𝗵𝗼𝗳𝗲𝗿 𝗜𝗙𝗔𝗠: https://s.fhg.de/v46

#IFAMdrivesInnovation

Dialog über Zukunft, Forschung und Zusammenarbeit: Bremer Senatorin Dr. Müller am Fraunhofer IFAM

Diese Woche durften wir Die Senatorin für Umwelt, Klima und Wissenschaft, Dr. Henrike Müller, am Fraunhofer IFAM in Bremen begrüßen. Im Rahmen ihres Antrittsbesuchs entstand schnell ein offener Dialog über zentrale Zukunftsthemen und gemeinsame Schnittstellen. Unser Institutsleiter Prof. Dr. Bernd Mayer stellte das Fraunhofer IFAM mit seinen Schwerpunktthemen vor und berichtete über verschiedene aktuelle Entwicklungen am Institut. Gemeinsam mit dem stellvertretenden Institutsleiter Dr. Volker Zöllmer sowie Verwaltungsleiter Oliver A. Dreher brachte das Fraunhofer IFAM vielfältige Perspektiven in die Diskussion ein.

Anschließend besuchte die Delegation unseren Forschungsbereich der Batterieentwicklung, wo Dr. Julian Schwenzel aktuelle Arbeiten aus dem Fraunhofer IFAM und dem Fraunhofer ZESS Braunschweig vorstellte. Dabei ging es vor allem darum, wie wir Batterien leistungsfähiger, langlebiger, sicherer und nachhaltiger machen – und warum das entscheidend für die Energiewende, klimafreundliche Mobilität und eine stabile Energieversorgung ist.

Unser Team arbeitet interdisziplinär daran, neue Materialien zu entwickeln, Batteriezellen zu testen und besser zu verstehen, wie Batterien altern und wie man ihre Sicherheit und Lebensdauer verbessern kann. Kurz: Wir schaffen das Wissen und die Technologien, die Deutschland und Europa für eine nachhaltige Energiezukunft benötigen.

Begleitet wurde Senatorin Dr. Müller von Staatsrätin Karolina Kumar und weiteren Mitgliedern ihres Stabs. Wir freuen uns über den offenen Austausch und die Gelegenheit, unsere Forschungsschwerpunkte vorzustellen. Eine starke Vernetzung zwischen Wissenschaft, Politik und Gesellschaft ist entscheidend, um Innovationen in Bremen weiter voranzubringen.

#IFAMdrivesInnovation

Save the Date: Innovations in Drones Symposium 2027

𝙅𝙤𝙞𝙣 𝙩𝙝𝙚 𝙘𝙤𝙢𝙢𝙪𝙣𝙞𝙩𝙮 𝙖𝙜𝙖𝙞𝙣 𝙞𝙣 2027!
After a successful kickoff in 2026, the 2nd Symposium on Innovations in Drones and Autonomous Systems for Wind Park Operations is back!

📅 February 24–25, 2027
📍 Fraunhofer IFAM, Bremen (Germany)

Join leading experts, industry professionals, and innovators to explore how drones and autonomous systems are transforming wind park operations.

What to expect:
🔹Advanced drone and robotics solutions for inspection, maintenance & logistics
🔹From pilot projects to large-scale autonomous deployments
🔹Real-world case studies from offshore & onshore wind operations
🔹Insights into regulation, standardization, and validation
🔹AI-driven analytics, data governance & digital workflows

Whether you are working in renewables, robotics, or digitalization, this symposium offers valuable insights and networking opportunities.

 𝗘𝗮𝗿𝗹𝘆 𝗕𝗶𝗿𝗱 𝗿𝗲𝗴𝗶𝘀𝘁𝗿𝗮𝘁𝗶𝗼𝗻 𝗶𝘀 𝗻𝗼𝘄 𝗼𝗽𝗲𝗻 (𝗹𝗶𝗺𝗶𝘁𝗲𝗱 𝘁𝗶𝗺𝗲!)
🔗 https://lnkd.in/ezXuZZuU

Kai Brune | Florian Sayer

Supported by DTU - Technical University of Denmark

#IFAMdrivesInnovation

Fraunhofer IFAM

Take a Virtual Tour of our Laboratories for Adhesive Bonding Processes, Plasma and Laser Technology and our Coating Technology Centre

Magazine

 

Expansion of offshore wind energy in Europe

The Interreg North Sea project DIOL (Develop Innovative Offshore Logistic) deals with the implementation of the Esbjerg Declaration, which was signed by the Prime Ministers of Denmark, Germany, Belgium and the Netherlands at the North Sea Summit in Esbjerg on 18.05.2022. Its aim is to turn the North Sea into Europe's "green power plant".

 

Extension of the durability of rotor blades

Offshore wind turbines are exposed to extreme weather conditions. These lead to damage, e.g. erosion of the coatings on the leading edges of the rotor blades. The MARiLEP joint project aims to achieve a significant improvement in the service life of the leading edge coatings of wind turbines.

 

Hybrid casting for joining CFRP and aluminum

In the "HyFKAl" project, experts from Fraunhofer IFAM and the Faserinstitut Bremen e.V. are developing an economical hybrid casting process for joining CFRP and aluminum. This involves joining thermoplastic and thermoset CFRP structures with the aluminum partner using the primary forming aluminum die casting process.

 

Printed batteries

Manufacturing technology for batteries of the future: Fraunhofer IFAM offers alternatives for battery production using the screen printing process. New manufacturing concepts enable higher active material loads and greater freedom in electrode design. On the one hand, completely printed batteries help to overcome the limitations of current production technology and, on the other hand, reduce the use of solvents and subsequent drying processes.

Press Releases

28.5.2026

Plasmatreat and Fraunhofer IFAM Collaborate on Rapid Industrial Implementation of PFAS-Free Coating Technologies

Plasmatreat GmbH and the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM are expanding their collaboration specifically in the field of environmentally friendly coating technologies. The focus is on technology transfer and the rapid industrial implementation of the PFAS-free low-pressure plasma coating systems PLASLON® and UltraPLAS®, which were developed by Fraunhofer IFAM. Plasmatreat contributes its system and application expertise, acts as a contract coater and equipment manufacturer, and thus enables the application of these technologies in various industrial fields.
more info

31.3.2026

Major BMFTR Project for the Production of Sodium-Ion Battery Cells in Germany started

With the funding project SIB:DE ENTWICKLUNG, the Federal Ministry of Research, Technology and Space (BMFTR) has launched the largest German consortium to date dedicated to sodium-ion battery technology. Twenty-five partners from academia and industry are collaborating to develop a sustainable, safe, and cost-effective alternative to lithium-ion batteries. The focus is on the production of large-format, market-ready cells and the assessment of their recyclability. The goal is the rapid transfer of research results into industrial applications.
more info

3.11.2025

Innovative Surfaces to Rapidly Load Bone Implants with Antibiotics

Infectious complications are not uncommon after implant placement. The risk is higher in heavily contaminated wounds, which are particularly common in war zones such as Ukraine, where many bone injuries require treatment. Research-ers at the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Bremen have developed a new functionalized surface that can be loaded with antibiotics.
more info

25.6.2025

Wayland Calibur3 Installed at Fraunhofer IFAM Dresden

Scaling up Next-Generation Additive Manufacturing: Fraunhofer IFAM Dresden has successfully installed a Wayland Calibur3 system, marking the institute’s third facility dedicated to Electron Beam Powder Bed Fusion (PBF-EB) and reinforcing its leadership in advanced additive manufacturing technologies.
more info

Events

24.2.2027

Symposium on Innovations in Drones and Autonomous Systems for Wind Park Operations

This symposium will convene scientists, researchers, and industry experts to explore the latest advancements in technologies for wind turbine inspection and maintenance across various environments. The program will focus on innovative inspection methods, challenges in maintenance within offshore and onshore environments, successful repair strategies, and the integration of robotics and automation. Additional topics will include the training and qualification of service personnel, as well as sustainability and environmental protection during inspection and repair activities.
more info

8.10.2026

Workshop Electrolysis 2026

We are very much looking forward to welcoming you to the 9th Industry Workshop on Advanced Alkaline-based Electrolysis in Dresden.
more info

29.9.2026

Composite Repair Seminar and Experts Forum

The Seminar will be presenting the recent innovations and research results, as derived from the academic community, while providing practical application examples and demonstration with possibilities of hands-on experience to its participants in a 2-days course. It mainly targets composite repair engineers and technicians (working either in engineering, technical or training departments) of airlines and MROs, as well as PhD candidates and postgraduate students, with R&D interests in bonded composite repairs and potential employment outlook in the aeronautical industry.
more info

10.6.2026

ILA 2026

You can find Fraunhofer IFAM in Hall B, Booth 240, as well as in Hall C, Booth 280, at the Fraunhofer joint booths Aviation & Space.
more info